| Fastener Type | MS21140a (Fsu = 95 ksi) | ||||
|---|---|---|---|---|---|
| Sheet and Plate Material | Clad 7075-T6 and T651 | ||||
| Fastener Diameter, in. (Nominal Shank Diameter, in.) | 5/32 (0.163) | 3/16 (0.198) | 1/4 (0.259) | 5/16 (0.311) | 3/8 (0.373) |
| Ultimate Strength, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 1165b,c | ||||
| 0.080 | 1330b | 1600b,c | |||
| 0.090 | 1515b | 1805b | |||
| 0.100 | 1700b | 2020b | 2615b,c | ||
| 0.125 | 1980b | 2595b | 3295b | 3935b,c | |
| 0.160 | 2925b | 4335b | 5080b | 6010b,c | |
| 0.190 | 5005b | 6150b | 7205b | ||
| 0.200 | 6520b | 6580b | |||
| 0.250 | 7215b | 9810b | |||
| 0.312 | 10380b | ||||
| Fastener shear strengthd | 1980 | 2925 | 5005 | 7215 | 10380 |
| Yield Strengthe, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 478 | ||||
| 0.080 | 584 | 627 | |||
| 0.090 | 702 | 730 | |||
| 0.100 | 819 | 901 | 1025 | ||
| 0.125 | 1115 | 1260 | 1435 | 1540 | |
| 0.160 | 1760 | 2090 | 2285 | 2430 | |
| 0.190 | 2655 | 2965 | 3235 | ||
| 0.200 | 3190 | 3510 | |||
| 0.250 | 4320 | 4860 | |||
| 0.312 | 6460 | ||||
| Head height (ref.), in | 0.074 | 0.082 | 0.108 | 0.140 | 0.168 |
- a Data supplied by Huck Manufacturing Company.
- b Yield value is less than 2/3 of the indicated ultimate strength value.
- c Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- d Fastener shear strength is documented in MIL-F-8975.
- e Permanent set at yield load: 4% of nominal diameter (revised May 1, 1986, from the greater of 0.012 inch or 4% of nominal diameter).
MIL-HDBK-5J
8.1.3.2.3 (b₁). Static Joint Strength of Blind 100° Flush Head Alloy Steel Fasteners in Machine-Countersunk Aluminum Alloy Sheet and Plate
| Fastener Type | MS90353, MS90353S, and MS90353Uª (Fsu = 112 ksi) | ||||
|---|---|---|---|---|---|
| Sheet and Plate Material | Clad 2024-T3 and T351 | ||||
| Fastener Diameter, in. (Nominal Shank Diameter, in.) | 5/32 (0.163) | 3/16 (0.198) | 1/4 (0.259) | 5/16 (0.311) | 3/8 (0.373) |
| Ultimate Strength, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 1120b,c | ||||
| 0.080 | 1305b | 1480b,c | |||
| 0.090 | 1510b | 1735b | |||
| 0.100 | 1740b | 2000b | 2380b,c | ||
| 0.125 | 2080b | 2670b | 3210b | 3625b,c | |
| 0.160 | 2340b | 3195b | 4440b | 5060b | 5700b,c |
| 0.190 | 3450b | 5090b | 6310b | 7180b | |
| 0.250 | 5900b | 7860b | 9890b | ||
| 0.312 | 8500b | 11600b | |||
| 0.375 | 12200b | ||||
| Fastener shear strengthd | 2340 | 3450 | 5900 | 8500 | 12200 |
| Yield Strengthe, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 403 | ||||
| 0.080 | 513 | 501 | |||
| 0.090 | 636 | 652 | |||
| 0.100 | 759 | 799 | 1045 | ||
| 0.125 | 989 | 1170 | 1525 | 1620 | |
| 0.160 | 1170 | 1510 | 2200 | 2430 | 2610 |
| 0.190 | 1700 | 2700 | 3120 | 3440 | |
| 0.250 | 3330 | 4170 | 5095 | ||
| 0.312 | 4955 | 6175 | |||
| 0.375 | 7135 | ||||
| Head height (ref.), in. | 0.072 | 0.080 | 0.105 | 0.137 | 0.165 |
- a Data supplied by Huck Manufacturing Company.
- b Yield strength value is less than 2/3 of indicated ultimate strength value.
- c Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- d Fastener shear strength is documented in MIL-F-81177.
- e Permanent set at yield load: 4% of nominal diameter.
MIL-HDBK-5J
8.1.3.2.3 (b₂). Static Joint Strength of Blind 100° Flush Head Alloy Steel Fasteners in Machine-Countersunk Aluminum Alloy Sheet and Plate
| Rivet Type | MS90353a (Fsu = 112 ksi) | ||||
|---|---|---|---|---|---|
| Sheet and Plate Material | Clad or Bare 7075-T6 and T651 | ||||
| Fastener Diameter, in. | 5/32 | 3/16 | 1/4 | 5/16 | 3/8 |
| (Nominal Hole Diameter, in.) | (0.163) | (0.198) | (0.259) | (0.311) | (0.373) |
| Ultimate Strength, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 1360b,c | ||||
| 0.080 | 1535c | 1830b,c | |||
| 0.090 | 1710c | 2090c | |||
| 0.100 | 1880c | 2330c | 2970b,c | ||
| 0.125 | 2200c | 2825c | 3805c | 4490b,c | |
| 0.160 | 2340 | 3365 | 4760c | 5850c | 6960b,c |
| 0.190 | 3450 | 5370c | 6790c | 8310c | |
| 0.250 | 5900 | 8290c | 10450c | ||
| 0.312 | 8500 | 12200 | |||
| 0.375 | 12200 | ||||
| Fastener shear strengthd | 2340 | 3450 | 5900 | 8500 | 12200 |
| Yield Strengthe, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.071 | 557 | ||||
| 0.080 | 666 | 757 | |||
| 0.090 | 787 | 875 | |||
| 0.100 | 909 | 1025 | 1240 | ||
| 0.125 | 1215 | 1395 | 1640 | 1860 | |
| 0.160 | 1640 | 1910 | 2315 | 2590 | 2850 |
| 0.190 | 2355 | 2895 | 3290 | 3675 | |
| 0.250 | 4055 | 4680 | 5345 | ||
| 0.312 | 6125 | 7075 | |||
| 0.375 | 8830 | ||||
| Head height (ref.), in. | 0.072 | 0.080 | 0.105 | 0.137 | 0.165 |
- a Data supplied by Huck Manufacturing Company.
- b Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- c Yield value is less than 2/3 of indicated ultimate strength value.
- d Fastener shear strength is documented in MIL-F-81177.
- e Permanent set at yield load: 4% of nominal diameter revised May 1, 1986, from the greater of 0.012 inch or 4% of nominal diameters.
MIL-HDBK-5J
8.1.3.2.3 (d). Static Joint Strength of Blind 100° Flush Head Alloy Steel Fasteners in Machine-Countersunk Aluminum Alloy Sheet
Fastener Type : NS 100ª Sheet Material : Clad 7075-T6 Fastener Diameter, in (Nominal Shank Diameter, in.): 5/32: (0.163) 3/16: (0.198) 1/4: (0.259)
| Sheet Material | Clad 7075-T6 | ||
|---|---|---|---|
| Fastener Diameter, in. | 5/32 | 3/16 | 1/4 |
| (Nominal Shank Diameter, in.) | (0.163) | (0.198) | (0.259) |
| Ultimate Strength, lbs | |||
| Sheet thickness, in.: | |||
| 0.063 | 1085b,c | ||
| 0.071 | 1295b | 1400b,c | |
| 0.080 | 1525b | 1710b | |
| 0.090 | 1695b | 2020b | |
| 0.100 | 1830b | 2335b | 2715b,c |
| 0.125 | 2170b | 2745b | 3765b |
| 0.160 | 2190 | 3325b | 4615b |
| 0.190 | 3325b | 5280b | |
| 0.250 | 5690b | ||
| Fastener shear strengthd | 2190 | 3325 | 5690 |
| Yield Strengthe, lbs | |||
| Sheet thickness, in.: | |||
| 0.063 | 516 | ||
| 0.071 | 602 | 690 | |
| 0.080 | 698 | 805 | |
| 0.090 | 804 | 936 | |
| 0.100 | 911 | 1065 | 1300 |
| 0.125 | 1180 | 1390 | 1725 |
| 0.160 | 1500 | 1835 | 2320 |
| 0.190 | 2165 | 2830 | |
| 0.250 | 3725 | ||
| Head height (ref.), in. | 0.069 | 0.077 | 0.102 |
- a Data supplied by Monogram Aerospace Fasteners.
- b Yield value is less than 2/3 of the indicated ultimate strength value.
- c Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- d Fastener shear strength values are A basis from analysis of test data.
- e Permanent set at yield load: 4% of nominal diameter (revised May 1, 1985, from the greater of 0.012 inch or 4% of nominal diameter).
MIL-HDBK-5J
8.1.3.2.3 (e). Static Joint Strength of Blind 100° Flush Head Aluminum Alloy Fasteners in Machine-Countersunk Aluminum Alloy Sheet
| Fastener Type | SSHFA-200a (Fsu = 50 ksi) | SSHFA-260a (Fsu = 50 ksi) | ||
|---|---|---|---|---|
| Sheet Material | Clad 2024-T42 | Clad 7075-T6 | Clad 2024-T42 | Clad 7075-T6 |
| Fastener Diameter, in. | 3/16 | 3/16 | 1/4 | 1/4 |
| (Nominal Shank Diameter, in.) | (0.198) | (0.198) | (0.259) | (0.259) |
| Ultimate Strength, lbs | ||||
| Sheet thickness, in.: | ||||
| 0.050 | 500b | 590b | ||
| 0.063 | 640 | 750 | ||
| 0.071 | 790 | 880 | ||
| 0.080 | 1040 | 1060 | 1310b | 1480b |
| 0.090 | 1270 | 1270 | 1480 | 1650 |
| 0.100 | 1450 | 1450 | 1680 | 1850 |
| 0.125 | 1550 | 1550 | 2010 | 2250 |
| 0.160 | 2300 | 2650 | ||
| 0.190 | 2520 | |||
| 0.250 | 2650 | |||
| Fastener shear strengthc | 1550 | 1550 | 2650 | 2650 |
| Yield Strengthd, lbs | ||||
| Sheet thickness, in.: | ||||
| 0.050 | 500 | 520 | ||
| 0.063 | 630 | 700 | ||
| 0.071 | 740 | 800 | ||
| 0.080 | 860 | 915 | 940 | 1160 |
| 0.090 | 990 | 1040 | 1080 | 1300 |
| 0.100 | 1130 | 1180 | 1230 | 1460 |
| 0.125 | 1340 | 1420 | 1550 | 1790 |
| 0.160 | 1980 | 2240 | ||
| 0.190 | 2420 | |||
| 0.250 | 2650 | |||
| Head height (ref.), in. | 0.061 | 0.061 | 0.088 | 0.088 |
- a Data supplied by Monogram Aerospace Fasteners.
- b Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- c Fastener shear strength is documented in NAS1675.
- d Permanent set at yield load: the greater of 0.012 inch or 4% of nominal diameter.
MIL-HDBK-5J
8.1.3.2.3 (f). Static Joint Strength of Blind 100° Flush Head Alloy Steel Fasteners in Machine-Countersunk Aluminum Alloy Sheet and Plate
Fastener Type: <empty> Sheet or Plate Material: <empty> Fastener Diameter, in.: <empty> (Nominal Shank Diameter, in.): <empty>
PLT-150a (Fsu = 112 ksi) (H-11 Nut and screw, Inconel X-750 or A-286 Sleeve)
Clad 7075-T6 and T651
| Fastener Diameter, in | 5/32 | 3/16 | 1/4 | 3/8 |
|---|---|---|---|---|
| (Nominal Shank Diameter, in.) | (0.163) | (0.198) | (0.259) | (0.373) |
| Ultimate Strength, lbs | ||||
| Sheet or plate thickness, in.: | ||||
| 0.063 | 1120b,c | |||
| 0.071 | 1320b | 1470b,c | ||
| 0.080 | 1550b | 1755b | ||
| 0.090 | 1730b | 2060b | ||
| 0.100 | 1885b | 2350b | 2820b,c | |
| 0.125 | 2300b | 2850b | 3825b | |
| 0.160 | 2340b | 3450b | 4790b | 6695b,c |
| 0.190 | 5570b | 8440b | ||
| 0.250 | 5900b | 10700b | ||
| 0.312 | 12250b | |||
| Fastener shear strengthd | 2340 | 3450 | 5900 | 12250 |
| Yield Strengthe, lbs | ||||
| Sheet or plate thickness, in.: | ||||
| 0.063 | 534 | |||
| 0.071 | 615 | 730 | ||
| 0.080 | 705 | 830 | ||
| 0.090 | 805 | 953 | ||
| 0.100 | 906 | 1075 | 1345 | |
| 0.125 | 1235 | 1390 | 1750 | |
| 0.160 | 1545 | 1910 | 2310 | 3160 |
| 0.190 | 2965 | 3850 | ||
| 0.250 | 3840 | 5395 | ||
| 0.312 | 6985 | |||
| Head height (ref.), in | 0.069 | 0.077 | 0.102 | 0.160 |
- a Data supplied by Voi-Shan Industries (Inconel X-750 Sleeve) and Monogram Aerospace Fasteners (A-286 Sleeve).
- b Yield value is less than 2/3 of the indicated ultimate strength value.
- c Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- d Fastener shear strength based on area computed from nominal shank diameter in Table 9.4.1.2(a) and .
- e Permanent set at yield load: 4% of nominal diameter (revised May 1, 1985, from the greater of 0.012 inch or 4% of nominal diameter).
MIL-HDBK-5J
8.1.3.2.3 (g). Static Joint Strength of Blind 100° Flush Head Alloy Steel Fasteners in Machine-Countersunk Aluminum Alloy Sheet and Plate
| Fastener Type | NAS1670-La | ||||
|---|---|---|---|---|---|
| Sheet and Plate Material | Clad 7075-T6 and T651 | ||||
| Fastener Diameter, in.b | 5/32 | 3/16 | 1/4 | 5/16 | 3/8 |
| (Nominal Shank Diameter, in.) | (0.163) | (0.198) | (0.259) | (0.311) | (0.373) |
| Ultimate Strength, lbs | |||||
| Sheet or plate thickness, in.: | |||||
| 0.063 | 1110c,d | ||||
| 0.071 | 1230c | 1530c,d | |||
| 0.080 | 1365c | 1700c | |||
| 0.090 | 1525c | 1885c | |||
| 0.100 | 1678c | 2065c | 2800c,d | ||
| 0.125 | 1678 | 2530c | 3400c | 4165c,d | |
| 0.160 | 1678 | 2620c | 4255c | 5190c | 6350c,d |
| 0.190 | 2620 | 4500c | 6000c | 7395c | |
| 0.250 | 4500 | 6000 | 9625c | ||
| 0.312 | 9750 | ||||
| 0.375 | 9750 | ||||
| Fastener shear strengthe | 1678 | 2620 | 4500 | 6000 | 9750 |
| Yield Strength, lbsf | |||||
| Sheet or plate thickness, in.: | |||||
| 0.063 | 500 | ||||
| 0.071 | 601 | 647 | |||
| 0.080 | 711 | 788 | |||
| 0.090 | 802 | 941 | |||
| 0.100 | 887 | 1085 | 1255 | ||
| 0.125 | 1105 | 1340 | 1770 | 1930 | |
| 0.160 | 1405 | 1700 | 2250 | 2720 | 3055 |
| 0.190 | 2020 | 2655 | 3200 | 3890 | |
| 0.250 | 3480 | 4185 | 5020 | ||
| 0.312 | 6280 | ||||
| 0.375 | 7520 | ||||
| Head height (ref.), in. | 0.069 | 0.077 | 0.102 | 0.134 | 0.160 |
- a Data supplied by Monogram Aerospace Fasteners.
- b Fasteners installed in 0.165/0.166, 0.200/0.201, 0.261/0.262, 0.312/0.313, 0.375/0.376 inch holes.
- c Yield value is less than 2/3 of the indicated ultimate strength value.
- d Values above line are for knife-edge condition and the use of fasteners in this condition is undesirable. The use of knife-edge condition in design of military aircraft requires specific approval of the procuring agency.
- e Fastener shear strength is documented in NAS1675.
- f Permanent set at yield load: 4% of nominal diameter.
MIL-HDBK-5J
8.1.3.2.3 (h). Static Joint Strength of Blind 100° Flush Head Aluminum Alloy Fasteners in Machine-Countersunk Aluminum Alloy Sheet
| Fastener Type | NAS1674-La | ||
|---|---|---|---|
| Sheet Material | Clad 7075-T6 | ||
| Fastener Diameter, in. (Nominal Shank Diameter, in.)b | 5/32 | 3/16 | 1/4 |
| (0.163) | (0.198) | (0.259) | |
| Ultimate Strength, lbs | |||
| Sheet thickness, in.: | |||
| 0.050 | 548c | ||
| 0.063 | 756c | 853 | |
| 0.071 | 882c | 1010 | |
| 0.080 | 960 | 1185 | |
| 0.090 | 1375 | 1645 | |
| 0.100 | 1550 | 1900 | |
| 0.125 | 2535 | ||
| 0.160 | 2650 | ||
| Fastener shear strengthd | 960 | 1550 | 2650 |
| Yield Strengthe, lbs | |||
| Sheet thickness, in.: | |||
| 0.050 | 356 | ||
| 0.063 | 481 | 666 | |
| 0.071 | 561 | 774 | |
| 0.080 | 650 | 892 | |
| 0.090 | 1025 | 1275 | |
| 0.100 | 1155 | 1450 | |
| 0.125 | 1880 | ||
| 0.160 | 2480 | ||
| Head height (ref.), in. | 0.049 | 0.061 | 0.088 |
- a Data supplied by Monogram Aerospace Fasteners.
- b Fasteners installed in 0.165/0.166, 0.199/0.200, 0.260/0.261 inch holes.
- c Yield value is less than 2/3 of the indicated ultimate strength value.
- d Fastener shear strength is documented in NAS1675.
- e Permanent set at yield load: 4% of nominal diameter.