This chapter contains the engineering properties and related characteristics of titanium and titanium alloys used in aircraft and missile structural applications.
General comments on engineering properties and the considerations relating to alloy selection are presented in Section 5.1. Mechanical- and physical-property data and characteristics pertinent to specific alloy groups or individual alloys are reported in Sections 5.2 through 5.5.
Titanium is a relatively lightweight, corrosion-resistant structural material that can be strengthened greatly through alloying and, in some of its alloys, by heat treatment. Among its advantages for specific applications are: good strength-to-weight ratio, low density, low coefficient of thermal expansion, good corrosion resistance, good oxidation resistance at intermediate temperatures, good toughness, and low heat-treating temperature during hardening, and others.
5.1.1
TITANIUM INDEX — The coverage of titanium and its alloys in this chapter has been divided into four sections for systematic presentation. The system takes into account unalloyed titanium and three groups of alloys based on metallurgical differences which in turn result in differences in fabrication and property characteristics. The sections and the individual alloys covered under each are shown in Table 5.1.
| Section | Alloy Designation |
|---|---|
| 5.2 | Unalloyed Titanium |
| 5.2.1 | Commercially Pure Titanium |
| 5.3 | Alpha and Near-Alpha Titanium Alloys |
| 5.3.1 | Ti-5A1-2.5Sn (Alpha) |
| 5.3.2 | Ti-8A1-1Mo-1V (Near-Alpha) |
| 5.3.3 | Ti-6A1-2Sn-4Zr-2Mo (Near-Alpha) |
| 5.4 | Alpha-Beta Titanium Alloys |
| 5.4.1 | Ti-6A1-4V |
| 5.4.2 | Ti-6A1-6V-2Sn |
| 5.4.3 | Ti - 4.5Al-3V-2Fe-2Mo |
| 5.5 | Beta, Near-Beta, and Metastable Titanium Alloys |
| 5.5.1 | Ti-13V-11Cr-3A1 |
| 5.5.2 | Ti-15V-3Cr-3Sn-3A1 |
| 5.5.3 | Ti-10V-2Fe-3A1 |
5.1.2
MATERIAL PROPERTIES — The material properties of titanium and its alloys are determined mainly by their alloy content and heat treatment, both of which are influential in determining the allotropic forms in which this material will be bound. Under equilibrium conditions, pure titanium has an “alpha” structure up to 1620°F, above which it transforms to a “beta” structure. The inherent properties of these two structures are quite different. Through alloying and heat treatment, one or the other or a combination of these two structures can be made to exist at service temperatures, and the properties of the material vary accordingly. References 5.1.2(a) and (b) provide general discussion of titanium microstructures and associated metallography.
MIL-HDBK-5J
5.1.2.1 Mechanical Properties
5.1.2.1.1
Fracture Toughness — The fracture toughness of titanium alloys is greatly influenced by such factors as chemistry variations, heat treatment, microstructure, and product thickness, as well as yield strength. For fracture critical applications, these factors should be closely controlled. Typical values of plane-strain fracture toughness for titanium alloys are presented in Table 5.1.2.1.1. Minimum, average, and maximum values, as well as coefficient of variation, are presented for various products for which valid data are available, but these values do not have the statistical reliability of the room-temperature mechanical properties.
5.1.3
MANUFACTURING CONSIDERATIONS — Comments relating to formability, weldability, and final heat treatment are presented under individual alloys. These comments are necessarily brief and are intended only to aid the designer in the selection of an alloy for a specific application. In practice, departures from recommended practices are very common and are based largely on in-plant experience. Springback is nearly always a factor in hot or cold forming.
Final heat treatments that are indicated as “specified” heat treatments do not necessarily coincide with the producers’ recommended heat treatments. Rather, these treatments, along with the specified room-temperature minimum tensile properties, are contained in the heat treating-capability requirements of applicable specifications, for example, MIL-H-81200. Departures from the specified aging cycles are often necessary to account for aging that may take place during hot working or hot sizing or to obtain more desirable mechanical properties, for example, improved fracture toughness. More detailed recommendations for specific applications are generally available from the material producers.
5.1.4
ENVIRONMENTAL CONSIDERATIONS — Comments relating to temperature limitations in the application of titanium and titanium alloys are presented under the individual alloys.
Below about 300°F, as well as above about 700°F, creep deformation of titanium alloys can be expected at stresses below the yield strength. Available data indicate that room-temperature creep of unalloyed titanium may be significant (exceed 0.2 percent creep-strain in 1,000 hours) at stresses that exceed approximately 50 percent , room-temperature creep of Ti-5Al-1.5Sn ELI may be significant at stresses above approximately 60 percent , and room-temperature creep of the standard grades of titanium alloys may be significant at stresses above approximately 75 percent . References 5.1.4(a) through (c) provide some limited data regarding room-temperature creep of titanium alloys.
The use of titanium and its alloys in contact with either liquid oxygen or gaseous oxygen at cryogenic temperatures should be avoided, since either the presentation of a fresh surface (such as produced by tensile rupture) or impact may initiate a violent reaction [Reference 5.1.4(d)]. Impact of the surface in contact with